You will also have to add a mental ray surfaces approximation node to the surfaces to avoid gaps in the surfaces.
Although this will produce a very nice result unless you specifically need the surfaces to be nurbs the much easier solution would be to simple convert the outer surface to a polysurface and the extrude thickness and add support edges.
Now you have a single polysurface which will be much easier to work with.
"If I have seen further it is by standing on the shoulders of giants." Sir Isaac Newton, 1675